Heavy-duty products in our daily lives are products that are made using a process called Wax Investment Casting. Now we start with wax melting and modeling into our required shape. The wax is significant because it allows us to make a mold of it, that we can pour in metal. The wax is shaped and then used to form a mold for the metal. And when we pour the metal into this mold and let it cool, we will attain a solid metal piece that will appear like our original wax mold we made earlier.
Wax Investment Casting more familiar, is an amazing process that requires precision and meticulous work to make everything perfect. It all starts with the wax mold, which is crucial to creating the final metal product. We take some wax, we melt it down to make the wax mold. After that, we shape it into the desired form. This is incredibly satisfying once you get the hang of it because this is a very technical process where the wax mold needs to be spot on. If it doesn’t have the right shape or size, the result will not be as we require.
After we have our wax mold set up we need to coat it with a hard ceramic shell. This shell is very vital, as it helps retain the shape of the mold, when we pour hot metal into it. This shell is formed by dipping the wax mold several times in a special liquid called ceramic slurry. We allowed the mold to dry after each dip. This process should be repeated many times until the shell is thick enough to withstand the heat of the metal when we cast in it. It’s not a process that yields quick results.
After forming the thick ceramic shell, we will heat the wax mold subsequently until the wax completely melts out. And voila, you have a hollow ceramic mold that is ready for the next step! We put this mold in a super-hot oven until it is smoking hot. When it gets hot enough, we pour the hot metal into the mold. It makes its way into the empty space within the mold and forms around the original wax shape. We join forces with fabrics, furlough our creative visions, and begin to see our final product come to fruition in this magical place!
Investment Casting, at Jiayun we know little about it, and we make great products from the Wax Investment Casting process. Our skilled team, works meticulously at every stage of production. Everything, from the wax mold to pouring the hot metal, is handled perfectly. We want to build good quality products that will make our customers happy and help them.
One of the most popular processes is Wax Investment Casting since it has various benefits. Perhaps one of the better things about it is that it can create extremely detailed shapes accurately. That allows us to create products that not only are good-looking but also perform in the real world. Individuals also love good products that can deliver on its promise.
All products are made after our experts work with documentation to ensure that the expectation of our clients matches up. We combine 300 years of experience in construction and design with modern technology and the best materials to make products that are beautiful, functional, and reliable. We aim to deliver our clients trust-worthy products which will be enjoyed in years to come.
We know the importance of quality to our customers, so we have established a complete quality inspection system. With a number of advanced experimental testing equipment, we carry out strict quality control for each production link, from raw materials to finished products at each stage, there are dedicated quality personnel to carry out multiple tests to ensure that each part is processed in strict accordance with customer requirements. Whether it is dimensional accuracy, material stability or product performance, we ensure that we meet or exceed industry standards through standardized and refined testing to provide customers with high-quality products.
We understand the importance of on-time delivery to our customers' projects, so we have established an efficient and rigorous order follow-up and logistics system. No matter the size of the order, we can strictly comply with the customer's delivery requirements, and efficiently deploy logistics resources to ensure that the delivery is completed within the specified time. Whether it is domestic or international shipping, we can choose the most suitable mode of transportation according to the needs of different markets, avoid unnecessary delays, ensure that customers' products arrive on time, and ensure that your supply chain runs smoothly.
As a source factory, we have our own complete production system, from raw material procurement to production process arrangements, are strictly controlled by our hands. This allows us to quickly adjust production plans according to the specific needs of our customers and provide customized processing services without relying on external plants, avoiding intermediate delays and cost increases. In this way, we can not only ensure a high degree of transparency in the production process, but also achieve a fast response to ensure that every order can be completed in the shortest possible time.
We use advanced silica sol casting technology, which can not only improve the casting accuracy, reduce waste in the production process, but also reduce the overall processing cost of customers. Through the precision casting process, we are able to produce finer and more complex parts, while significantly increasing production efficiency and reducing lead times. The use of silica sol casting technology not only improves the stability of product quality, but also optimizes the cost structure, bringing customers more competitive prices and high-quality products.
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