Have you ever wondered how metal things get made? We design special instruments in a very sturdy material - stainless steel. This metal is highly durable and resistant to rust, making it ideal for many applications. We create our pieces by pouring molten metal into a form known as a mold. As the metal cools off, it solidifies and hardens. This way we can produce complex parts which are difficult to build using other methods. All the pieces we manufacture are built with the precision and details that we are known, by our team of experienced operators.
Steel is not the easiest material to work with; casting it requires a great deal of knowledge about its properties as well as the best methods for melting and pouring it. At Jiayun, we use electric furnaces to melt the stainless steel. That matters, because it gives us precise temperature control. Maintaining the correct temperature is important to ensure the metal melts correctly. After the experiences of melting the metal, we then use the investment casting method of pouring the metal into a mold.
We start with a special wax and create a mold. This wax is then coated with some hard material, and we heat it to make a strong shell. Then the wax is melted away by heat creating a hollow space within that is ready to be filled with melted metal. This process helps us create parts with intricate details and precise dimensions. It’s an art, a skill that takes practice and precision.
Stainless steel is a great material because it rusts and is ideal for parts that could get wet or are used in demanding environments. Jiayun concentrates on strong rockers (handle portion) for many different industries: from aerospace to medical fields. Our precision castings are found in critical components such as surgical instruments and airplane engines. We engage with our customers to understand what they require and tailor the parts to their needs.
In fact, our castings are fitted in countless applications for strength and reliability. As an example, aerospace parts for jet engines are among our components, which have to be extremely strong, and extremely safe. In the medical sector, our castings find their way to surgical tools and implants, so accuracy is critical as they are used on humans.
At Jiayun we deeply focus on the quality of our castings. That’s why we have rigorous tests and inspections to ensure that everything we build is rugged and precise. Various methods are adopted to test our stainless steel castings. For example, we do x-ray tests where we check the interior of the pieces for faults or cracks that may lead to possible problems in the future. We also perform visual inspections to verify that each casting does not have any overlooked imperfections or marks from the outside.
We offer stainless steel castings for multiple industries ranging from aerospace to medical. In aerospace, we make castings for critical pieces, such as jet engines and landing gear, which are critical to the safety of the flights. Our castings find their place in surgical tools and implants in the medical field, where precision and reliability are paramount في patient care.
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