Have you ever wondered how metal things get made? We design special instruments in a very sturdy material - stainless steel. This metal is highly durable and resistant to rust, making it ideal for many applications. We create our pieces by pouring molten metal into a form known as a mold. As the metal cools off, it solidifies and hardens. This way we can produce complex parts which are difficult to build using other methods. All the pieces we manufacture are built with the precision and details that we are known, by our team of experienced operators.
Steel is not the easiest material to work with; casting it requires a great deal of knowledge about its properties as well as the best methods for melting and pouring it. At Jiayun, we use electric furnaces to melt the stainless steel. That matters, because it gives us precise temperature control. Maintaining the correct temperature is important to ensure the metal melts correctly. After the experiences of melting the metal, we then use the investment casting method of pouring the metal into a mold.
We start with a special wax and create a mold. This wax is then coated with some hard material, and we heat it to make a strong shell. Then the wax is melted away by heat creating a hollow space within that is ready to be filled with melted metal. This process helps us create parts with intricate details and precise dimensions. It’s an art, a skill that takes practice and precision.
Stainless steel is a great material because it rusts and is ideal for parts that could get wet or are used in demanding environments. Jiayun concentrates on strong rockers (handle portion) for many different industries: from aerospace to medical fields. Our precision castings are found in critical components such as surgical instruments and airplane engines. We engage with our customers to understand what they require and tailor the parts to their needs.
In fact, our castings are fitted in countless applications for strength and reliability. As an example, aerospace parts for jet engines are among our components, which have to be extremely strong, and extremely safe. In the medical sector, our castings find their way to surgical tools and implants, so accuracy is critical as they are used on humans.
At Jiayun we deeply focus on the quality of our castings. That’s why we have rigorous tests and inspections to ensure that everything we build is rugged and precise. Various methods are adopted to test our stainless steel castings. For example, we do x-ray tests where we check the interior of the pieces for faults or cracks that may lead to possible problems in the future. We also perform visual inspections to verify that each casting does not have any overlooked imperfections or marks from the outside.
We offer stainless steel castings for multiple industries ranging from aerospace to medical. In aerospace, we make castings for critical pieces, such as jet engines and landing gear, which are critical to the safety of the flights. Our castings find their place in surgical tools and implants in the medical field, where precision and reliability are paramount في patient care.
We use advanced silica sol casting technology, which can not only improve the casting accuracy, reduce waste in the production process, but also reduce the overall processing cost of customers. Through the precision casting process, we are able to produce finer and more complex parts, while significantly increasing production efficiency and reducing lead times. The use of silica sol casting technology not only improves the stability of product quality, but also optimizes the cost structure, bringing customers more competitive prices and high-quality products.
We know the importance of quality to our customers, so we have established a complete quality inspection system. With a number of advanced experimental testing equipment, we carry out strict quality control for each production link, from raw materials to finished products at each stage, there are dedicated quality personnel to carry out multiple tests to ensure that each part is processed in strict accordance with customer requirements. Whether it is dimensional accuracy, material stability or product performance, we ensure that we meet or exceed industry standards through standardized and refined testing to provide customers with high-quality products.
We understand the importance of on-time delivery to our customers' projects, so we have established an efficient and rigorous order follow-up and logistics system. No matter the size of the order, we can strictly comply with the customer's delivery requirements, and efficiently deploy logistics resources to ensure that the delivery is completed within the specified time. Whether it is domestic or international shipping, we can choose the most suitable mode of transportation according to the needs of different markets, avoid unnecessary delays, ensure that customers' products arrive on time, and ensure that your supply chain runs smoothly.
As a source factory, we have our own complete production system, from raw material procurement to production process arrangements, are strictly controlled by our hands. This allows us to quickly adjust production plans according to the specific needs of our customers and provide customized processing services without relying on external plants, avoiding intermediate delays and cost increases. In this way, we can not only ensure a high degree of transparency in the production process, but also achieve a fast response to ensure that every order can be completed in the shortest possible time.
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